Energies, Vol. 19, Pages 750: Numerical Simulation Study of Multi-Component Discontinuous Chemical Flooding

Energies, Vol. 19, Pages 750: Numerical Simulation Study of Multi-Component Discontinuous Chemical Flooding

Energies doi: 10.3390/en19030750

Authors:
Zhijie Wei
Yongzheng Cui
Yanchun Su
Jian Zhang
Wensheng Zhou

Discontinuous phase flooding (such as polymer microspheres) is an important method for enhancing oil recovery. With the hydration swelling and elastic properties, a unique “migration–entrapment–remigration” discontinuous flow behavior is identified during flooding. And a more pronounced conformance control effect is observed in high-permeability flow channels and deeper reservoir regions compared to continuous phase flooding. These complex seepage mechanisms pose significant challenges to reservoir numerical simulation. Based upon a chemical reaction framework, a multi-component mathematical model comprising oil, gas, water, pre-discontinuous phase, and discontinuous phase components is developed in this study. The discontinuous phase is generated through chemical reactions involving the pre-discontinuous phase. A minimum reaction porosity is first introduced in the chemical reaction process to enhance the discontinuous phase generation in high-permeability regions. A threshold pressure is incorporated into the discontinuous phase equation for the “migration–entrapment–remigration” discontinuous flow characteristics. The model is subsequently solved using a fully implicit finite volume method. A new numerical simulator implementing this approach is developed in C++. Validation through physical experiments confirms the method’s accuracy. The discontinuous migration process of “migration–entrapment–remigration” is clearly reflected through the injection pressure fluctuations during simulation. Mechanistic models and field-scale simulations both confirm that discontinuous phase flooding significantly enhances oil recovery efficiency, outperforming both water flooding and continuous phase flooding. The novel reaction specification enhances conformance control in high-permeability channels, as demonstrated by the simulation results. The proposed model accurately captures the migration characteristics of the discontinuous phase and holds important practical value for reservoirs with discontinuous phase flooding.