Energies, Vol. 19, Pages 912: Design and Comparative Analysis of a Cryo-Cooling System of a Performance Evaluation System for a HTS Field Coil
Energies doi: 10.3390/en19040912
Authors:
Byeong-Soo Go
Seok-Ju Lee
High-temperature superconducting (HTS) technologies continue to advance as promising solutions for large-capacity rotating electrical machinery. However, the cryogenic architecture required to maintain superconducting states remains a critical design challenge, particularly for performance evaluation systems (PESs). Conventional helium–neon (He–Ne) circulation-based cooling enables stable low-temperature operation and has been experimentally validated in previous PES implementations, but it introduces substantial limitations due to installation complexity, flow-induced instability, and limited adaptability to different coil configurations. To address these constraints, this study proposes a conduction-cooled PES architecture optimized for HTS field coil testing and examines its thermal and structural characteristics through comprehensive design and finite element method (FEM)-based analysis. A multi-stage conduction cooling pathway using a cryocooler, thermal straps, and copper heat plates was designed to achieve uniform temperature distribution and reduce thermal gradients across the HTS winding. Three-dimensional FEM simulations were performed to evaluate the steady-state temperature distribution and heat-transfer characteristics of the proposed conduction-cooled PES under representative thermal load conditions, and the predicted cooling performance was comparatively assessed against the He–Ne cooled PES. The conduction-cooled PES was analyzed by comparing its predicted performance with previously obtained experimental results from the He–Ne cooled PES. The proposed conduction cooling architecture achieved a significant reduction in total heat load, decreasing from 177 W in the He–Ne system to approximately 78 W in the conduction-cooled configuration while also improving thermal efficiency and simplifying system integration. In addition, conduction cooling enhances compatibility with a wider range of HTS coil geometries by eliminating the constraints associated with fluid-based circulation. While the proposed conduction-cooled PES has not yet been physically fabricated, the numerical framework was established based on experimentally confirmed operating conditions of the previously implemented He–Ne-cooled PES, and future work will include fabrication and experimental validation of the conduction-cooled configuration. These findings demonstrate that conduction cooling represents a practical and scalable alternative for next-generation PES platforms and provide essential design guidelines for the development of high-field HTS coils and large-capacity superconducting rotating machines.